Thin wall head

  During the pressing process of thin-walled heads, the phenomenon of bulge is the key to affecting the quality of the product. During the pressing of various heads with an inner diameter of Di = 400 ~ 1500mm, the common process and mold have been changed to overcome the problem. Packing phenomenon of thin-walled head.

  Principle of the starting phenomenon after rolling. In the rolling process of thin-walled elliptical heads, bulging usually occurs in the part with large curvature of the head. Using a ring-shaped integral rolling die, the large curvature parts near the head hem are firstly used. It is pre-pressed to make the blank into a pan shape, and then pressed by a punch.

  During the calendering process of thin-walled elliptical heads, the packing phenomenon often occurs in the part where the curvature of the head is large. The ring-shaped integral rolling die is used to pre-compress the large curvature parts near the edge of the head. The blank is shaped into a pan and then pressed with a punch.

  In this way, in the part with large curvature, due to the pre-pressed geometry, there is a cold work hardening phenomenon in the pre-pressed area, which enhances the rigidity during the deformation of the blank and does not cause bulging.

  In the pressing process, when pre-pressing, it is not necessary to make another pre-pressing die, and the pressure ring of other specifications of the head mold can be borrowed, but the outer edge should be rounded, and the outer diameter should be 100 ~ 200mm smaller than the inner diameter of the die. It is just pressed on the bulging part before the head is formed, so that the bulging phenomenon can be avoided.

Thin wall head
- 07 Sep 2019 -
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